Brief Introduction to Oil Cooler Gasket Manufacturing Method

Products 2023.07.19
Get the right oil cooler gasket to solve the leaking problem

The oil cooler gasket is an important component in the engine cooling system, playing a crucial role in sealing between the oil cooler and the engine. They prevent the mixing of coolant and engine lubricating oil, avoiding irreversible damage. The following is a brief introduction: What does an oil cooler gasket do? Types of oil cooler gasket materials.

What does an oil cooler gasket do for?

The oil cooler gasket is the most crucial part of keeping the oil cooler working well; it’s designed to keep oil from leaking before it can adequately lubricate the engine components.

The following six points outline the uses of an oil cooler gasket:

  • An oil cooler gasket is a component that seals the connection between the oil cooler and the engine block.
  • The oil cooler is a device that lowers the temperature of the oil that circulates through the engine, preventing overheating and damage.
  • The oil cooler gasket prevents oil from leaking out of the cooler or into the coolant system, which can cause serious problems for the engine performance and safety.
  • The oil cooler gasket also ensures that the oil pressure is maintained at the optimal level, allowing the oil to reach all the parts of the engine that need lubrication.
  • The oil cooler gasket is made of durable material that can withstand high temperatures and pressures, but it can wear out over time and develop cracks or holes.
  • A faulty oil cooler gasket can lead to oil loss, contamination, overheating, or reduced engine power, so it should be replaced as soon as possible by a qualified mechanic.

3 Types of oil cooler gasket materials

Oil cooler gaskets are essential components of the engine cooling system. They prevent oil from leaking out of the oil cooler and into the engine block, which could cause overheating and damage. There are different kinds of oil cooler gaskets available, depending on the materials, design, size, and function of the oil cooler. Here are some of the main types of oil cooler gaskets and how they work in the engine cooling system.

  • Rubber oil seals: These are the most common and affordable type of oil cooler gasket. They have a rubber ring that fits around the oil cooler and creates a tight seal when pressure is applied. They are flexible and can adapt to different shapes and sizes of oil coolers. However, they are also prone to wear and tear and may need to be replaced more often than other types of gaskets.
  • Metal-backed gaskets: These are more durable and resistant to high temperatures than rubber oil seals. They have a metal plate that supports the rubber ring and provides extra strength and stability. They are suitable for high-performance engines that generate a lot of heat and pressure. However, they are also more expensive and harder to install than rubber oil seals.
  • Silicone gaskets: These are the most advanced and reliable type of oil cooler gasket. They are made of silicone, which is a synthetic material that can withstand extreme temperatures and pressures. They are also very flexible and can fit any shape and size of oil cooler. They are ideal for engines that operate in harsh environments or have special cooling needs. However, they are also the most costly and require careful installation to avoid air bubbles or gaps.

Choosing the right type of oil cooler gasket is important for ensuring the optimal performance and longevity of the engine cooling system. The type of engine, its cooling requirements, and its operating conditions should be taken into account when selecting a gasket. Moreover, the gasket should be properly installed and maintained to prevent leaks and damage.

Introduction to the manufacturing method of oil cooler gasket

Oil cooler gaskets play a crucial role in engine maintenance, as they seal the joints between the oil cooler and the engine block or oil filter, preventing oil leakage and maintaining optimal oil temperature.

To ensure the highest quality and efficiency, oil cooler gaskets can be made of different materials, such as rubber, metal, or composite, depending on the application and operating conditions.

Manufacturing oil cooler gaskets can be done using various methods. One common method is punching, which involves a bent steel strip molded into the desired shape and then fed through a sheet of gasket material. A sharp blade is pressed into the steel to pierce through the sheet material, creating the finished gasket.

Another method is water jetting, which involves a high-pressure jet of water being blown through a sheet of material to cut it. This method allows for the quick cutting of hard or soft, cellular, or solid materials in a wide range of shapes without the deformation often found in other punching processes.

A third method is laser cutting, which uses a laser beam instead of water to cut through the material. Laser cutting can also cut various shapes and materials, but it may cause flammability problems with some materials.

It is important to choose the right type of oil cooler gasket to ensure optimal performance and longevity of the engine cooling system. The type of engine, its cooling requirements, and its operating conditions should be taken into account when selecting a gasket. Moreover, the gasket should be properly installed and maintained to prevent leaks and damage.

The following summarizes and lists five key points about the manufacturing method of an oil cooler gasket:

  • They are usually made of rubber, metal, or a combination of both materials, depending on the application and the operating conditions.
  • The manufacturing method of oil cooler gaskets can be divided into three main steps: cutting, molding, and curing.
  • Cutting: The raw material (rubber, metal, or composite) is cut into the desired shape and size using a die or a laser cutter. The cut pieces are then trimmed and cleaned to remove any excess material or debris.
  • Molding: The cut pieces are placed into a mold that matches the shape and dimensions of the oil cooler. The mold is then heated and pressurized to form the gasket. The mold can be either open or closed, depending on the type of material and the desired properties of the gasket.
  • Curing: The molded gasket is then cured in an oven or a vulcanizer to enhance its strength, durability, and resistance to heat and chemicals. The curing time and temperature vary depending on the material and the specifications of the gasket.

Read more:How to Get the Right Oil Cooler Gasket to Solve Leaking Problems

Diesel engine gasket provided by MJ Gasket

MJ Gasket started in the early 1980s and always focuses on high-quality engine gasket solutions in Taiwan.

Our dedication to excellence has earned us the prestigious ISO 9001:2015 certification for five consecutive years and made us a certified gasket manufacturer recognized by GFA. We have already served hundreds of customers worldwide, you can trust MJ Gasket for all your gasket needs.


Oil Cooler Gasket Set

Oil Cooler Gasket

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For information about the oil cooler gasket products manufactured by MJ Gasket, kindly refer to the following catalog : Oil Cooler Gasket – Aftermarket Diesel Engine Gasket

Download our Monthly New Product : Oil Cooler Gasket Kit for Diesel Engines Nov-2022.pdf

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